Best Home Welder - Guide and Review

Welding is not actually a complicated technique and with the best home welder, you can start working on various home projects in no time. Not so long ago, I thought it was a very complicated and risky task but was pleasantly surprised when I quickly got the hang of it.

I did a lot of research to know how it’s done and also to find a good quality welder. The first welder I bought was something that was really designed for home use because I didn’t want to spend a lot of money on something that I may or may not be doing in the foreseeable future.

Thankfully, I have not gotten tired of doing welding jobs for many years now and have since moved on to bigger and more powerful welders. In any case, I’m going to reveal the best home welder options in this guide.

How to Choose the Best Home Welder

Choosing the best home welder requires careful consideration of the following factors. You may want to consult with a more experienced welder about these factors before making your final decision – or you can just choose from one of my recommended home welders below…

Minimum and Maximum Number of Amps

What materials will be welded? How often will you use the welder? You can determine theminimum and maximum amps using this calculator. For example, if you are welding 2mm steel on a butt weld, the maximum amps should be 90amp. A 7.5mm steel with V and root gap requires 180amp.

Quality

Always compare the overall quality and total price of each welder before making your choice. The best welders usually offer these benefits:

  • Durable housing case
  • Wire feed control automatically adjusts according to the power supply
  • Wire feed motor and wire feed mechanism should be of the highest possible quality
  • Easy adjustments on the wire speed knob for easy changing of the power settings

Duty Cycle

This refers to the percentage of a specific period wherein you can use the welding machine before it overheats. The period may be 5 or 10 minutes depending on the manufacturer. Look for the highest possible duty cycle so as to enjoy safer use and faster results.

For example, a welder with 60% duty cycle at 100 amps for 10 minutes can be used for 6 minutes on a continuous weld before it will require a 4-minute break. Otherwise, it can overheat.

Welder Chassis

This is the case and wheels containing the welder. The wheels make it easy to transfer the welder between places while the case should ideally have a shelf for placing the gas bottle.

Other considerations in choosing the best home welder for your needs include:

  • The workshop power supply, which can be one of 3 main designs, namely, transformer, generator and alternator, and inverter.
  • The controls for power, wire speed, and burnback especially on high-end home welders

The price should also be considered in choosing your home welder, especially when you’re on a tight budget. Just remember that you want to pay for the features that you will actually use, such as fast connection to standard household outlets, built-in thermal overload protection, and extended duty cycle. You should also consider size, weight, and dimensions as well as ease of repair and maintenance.

home welder

Recommended Products Reviews

I highly recommend the following products for your consideration:

Pitbull Ultra-Portable 100-Amp Electric Arc Welder

This is a great welder for DIY projects, such as fixing up appliances, making rebar cages, and creating garden décor, among other family electrodes welding.

Its use on any standard 110V/120V outlet means fast installation and easy use even in outdoor areas. 

Its minimum-maximum amps can easily be adjusted from 40 amps to 100 amps via the control knob located in front. It has variable duty cycles of 40 amps at 45%; 60 amps at 20%; 85 amps at 10%; and 100 amps at intermittent. Be sure to use a standard 110V household-style outlet with perhaps additional purchases of male and female adapters in different amps.

Each welder comes with a 7-feet long stick handle with cord; 6-feet long ground clamp and cord; compact handhold mask used in quick tack welding; brush-and-hammer combination for cleaning the welded material; and overheat light for alerts in case the unit’s temperature gets too hot.

Pro-Series MMIG125 125 Amp Fluxcore Welder Kit

This is a versatile welder because it can be used for welding jobs using all types of carbon steel. Its uses may be limited to small and medium-sized welding projects in the home, garage and farm

but it delivers on the desired results – fast installation, ease of use, and clean results even for beginners. You must obviously have basic MIG welding knowledge and skills.

Each welder comes with virtually everything necessary to start on your first welding job. The package contains the welding machine itself, a welding gun, a ground cable with clamp, a spool of flux-cored wire, brush hammer, and face shield. You will only require the carbon steel, plug in the welder to the right power outlet (i.e., a standard 120V outlet), and start working.

The welder also has a thermal overload protection of 80 amps and a duty cycle of 20% at 80 amps. You can enjoy a continuous welding job with little to no fear of overheating for as long as you keep within these specs. There are two choices in voltage settings and its max metal thickness is 18 gauge.

EVERLAST PowerARC 140 140amp Lift Start TIG

This is among the best welders in terms of stable and smooth DC arc with plenty of power.

It has a low power consumption, satisfactory 35% duty cycle at its rated amps, and automatic hot start necessary for reduced electrode sticking. Its digital display makes for fast, easy and convenient current setting and repeatability, a must for extended welding jobs.

The welder can run on either 120V or 220V without being switched back and forth since it only requires an adapter for conversion; it comes with adapter, too. When turning on the machine, it automatically detects the amount of voltage, adjusts the welder, and limits its power accordingly.

It also comes with a lift start DC TIG setting, which means you can use it for stainless and steel welding. It can also be easily connected, thanks to its DINSE 25mm style connectors.

Lotos MIG140 140 Amp Mig Wire Welder

This is just as versatile as the Pro-Series MMIG125 because it can be used for several metal materials including stainless steel, aluminum, and mild steel.

Just be sure to it with a spool gun when welding aluminum. Its new aluminum wire feeder and argon flow meter provide better stability and user experience.

 It has a 140 amp rated output, 110V input voltage, and in single phase 60Hz, aside from the easy connection to a standard 110V wall outlet. Its wide range of use is an added attraction - .025"-.030" for solid steel and .030"-.035" for flux-cored.

Each unit comes with its own MIG torch, gas hose and regulator, ground cable clamp, wire, and welding mask. You can immediately use the welder after set-up as everything except for the metal material is here.

Tip: Install a 20 amp outlet/breaker and it will reach 15 amp in minutes. Set it to 10 for a deeper weld, such as on 1/4-inch steel.

Hobart 500559 Handler Wire Welder

This welder has is considered as the brand’s most popular wire feed welder, thanks in part to its MIG-ready nature.

You don’t have to purchase an additional kit – just read the weld set-up guide, follow the instructions, and start welding. You can use it virtually anywhere, thanks to its light weight and easy connections.

The Hobart 140 welder may be a home welder but it is versatile welder that can deliver on industrial performance. It can be used on several types of projects including household repairs, medium-sized farm projects, and even on auto body repairs. You have so many possible projects including exhaust systems, auto body panels, fences, mower decks, tool carts, lawn and garden equipment, and gun racks, among others.

It operates on 115V household current but be sure to use a 20 amp circuit for best results. Each unit comes with a 10-feet MIG gun with liner, 10-feet work cable and clamp, dual gauge regulator and gas hose, 10-feet power cord, 8-inch spool adapter, .030 flux-cored wire, and 030 contact tips. You will also get an informative set-up guide and owner’s manual.

Final Verdict

All of these home welders combine the benefits of reasonable price, functional features, and ease of installation and use. Your choice will ultimately depend on your budget, knowledge and skills, and the welding projects you plan on doing.

You can’t go wrong with any of these recommended home welders – I personally researched on all of them and have used a couple of them as well. With the right tools and the willingness to devote your time and energy on your projects, you’ll do a great job in no time!

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