Best Welder for Car Panels and Auto Body Repair

Best Welder for Car Panels and Auto Body Repair

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Welding for car panels is very different from other types of welding. 

This is why you need to have the right skills and use the correct set of equipment if you want to get it right. 

Today, you will come across a wide variety of these devices on sale, and it helps to understand how to select the best welder for car panels out of the lot.

Here, we are going to review some of the best welders for car panels. 

his way, you should confidently pick one that suits your needs and budget.

Table of Contents

Best Welder for Car Panels Comparison Table

Title
Recommended
2019 Everlast PowerMTS 251Si Pulse MIG TIG Stick 250amp 110v/220v Multi Process Welder
MILLER ELECTRIC MULTIMATIC 220 AC/DC #907757
Hobart 500559 Handler 140 MIG Welder 115V
Lenco Autobody Dual Spot Welder (LNXL4000) Category: Spot Welders
Preview
2019 Everlast PowerMTS 251Si Pulse MIG TIG Stick 250amp 110v/220v Multi Process Welder
MILLER ELECTRIC MULTIMATIC 220 AC/DC #907757
Hobart 500559 Handler 140 MIG Welder 115V
Lenco Autobody Dual Spot Welder (LNXL4000) Category: Spot Welders
Price
$1,689.00
$3,350.00
$529.99
$1,090.00
Best for
Best overall
Options
Price
Specifically for car panel repair
Prime
-
-
-
Recommended
Title
2019 Everlast PowerMTS 251Si Pulse MIG TIG Stick 250amp 110v/220v Multi Process Welder
Preview
2019 Everlast PowerMTS 251Si Pulse MIG TIG Stick 250amp 110v/220v Multi Process Welder
Price
$1,689.00
Best for
Best overall
Prime
-
Title
MILLER ELECTRIC MULTIMATIC 220 AC/DC #907757
Preview
MILLER ELECTRIC MULTIMATIC 220 AC/DC #907757
Price
$3,350.00
Best for
Options
Prime
-
Title
Hobart 500559 Handler 140 MIG Welder 115V
Preview
Hobart 500559 Handler 140 MIG Welder 115V
Price
$529.99
Best for
Price
Prime
Title
Lenco Autobody Dual Spot Welder (LNXL4000) Category: Spot Welders
Preview
Lenco Autobody Dual Spot Welder (LNXL4000) Category: Spot Welders
Price
$1,090.00
Best for
Specifically for car panel repair
Prime
-

Last update on 2020-09-29 / Affiliate links / Images from Amazon Product Advertising API

Best Welder for Car Panels and auto repair

1. 2019 Everlast PowerMTS Pulse MIG Welder

2019 Everlast PowerMTS 251Si Pulse MIG TIG Stick 250amp 110v/220v Multi Process Welder
  • Digital IGBT Inverter construction, MIG/DC...
  • Pulse MIG/Syn MIG /// Pulse TIG function,...
  • Dual Voltage 120/240V . HF and Lift Start for TIG...

Last update on 2020-09-29 / Affiliate links / Images from Amazon Product Advertising API

This is the fourth generation of this digitally controlled inverter welder.

It is arguably the best welder for car panels owing to its versatility and features.

It serves as:

  • An arc welder
  • TIG
  • MIG 

in addition to other capabilities. It offers Synergy MIG, Pulse TIG, and Pulse MIG as its fundamental welding modes. 

Similar welding machines do not come with the Pulse TIG and MIG modes, giving this model an advantage. 

You can choose between a high-frequency touch or a lift start when using the TIG mode. 

The package comes with:

  • MIG gun
  • Electrode holder
  • TIG welding kit
  • Gas hose and regulator
  • Foot hose
  • Tungsten electrode

Pros

Cons

2. Miller Electric Multimatic 220

Last update on 2020-09-29 / Affiliate links / Images from Amazon Product Advertising API

This welder offers adjustable balance and frequency. 

For the DC side, it provides pulse settings, and high-frequency starts. The unit is compact, and it weighs only 56 pounds. 

Looking at the other welders produced by Miller Electric, this is their MIG welder that suits car panel welding perfectly.

Pros

Cons

3. Hobart 500559 MIG Welder

Hobart 500559 Handler 140 MIG Welder 115V
  • 5-position voltage control selector adds a smooth,...
  • Welds 24 gauge up to 1/4 in mild steel; Weldable...
  • Welding Processes: MIG(GMAW), Flux Cored(FCAW)

Last update on 2020-09-28 / Affiliate links / Images from Amazon Product Advertising API

This is a compact MIG welder. It is designed to run on the 115 V regular household power supply, making it easy for anyone to use it at home. 

Its operating parameters are generously set to let welders weld gauge steel of up to a quarter an inch in thickness. 

This is what sets it out as a designated car panel welder. Its body is made of flux-cored steel, solid wire, and aluminum. 

One advantage of this welder is its plethora of features and versatility, as you can use it to weld heavy metals like repairing chassis and regular household repairs.

Pros

Cons

4. Lenco Auto Body Dual Spot Welder

Last update on 2020-09-29 / Affiliate links / Images from Amazon Product Advertising API

This welder lets you make spot welds with ease

It is known for its ease of use as all you have to do is to press the electrode guns against the surface on the car. 

The welder does the rest of the job. The solid-state circuitry controls the timing of the welds, and you do not need any wires or gas welding. 

This way, there is no warping and flame to deal with.

Pros

Cons

Frequently Asked Questions

What's the best welder for auto body?

1. 2019 Everlast PowerMTS Pulse MIG Welder
2. Miller Electric Multimatic 220
3. Hobart 500559 MIG Welder
4. Lenco Auto Body Dual Spot Welder

What kind of welder do I need to weld body panels?

Welding thinner materials like car panels are more difficult when comparing with thicker metal. You must think about distortion and warping that could destroy the body.

Can you use flux core to weld body panels?

We advise against the use of flux core on car panels. Our recommendation would be oxy acetylene.

Important Car Panel Welding Tips

Note that welding thin materials such as a car panel is harder compared to welding thicker ones. 

You need to worry about heat distortion and metal warping that can damage the body. 

If you choose any of the following for the panel, understand the various things to look out for if you want to get it right:

  • Metal Inert Gas (MIG)
  • Tungsten Inert Gas (TIG)
  • Oxy-acetylene
  • Spot welding 

If you want to buy the best welder for car panels, set your budget correctly, and this depends on how often you will use the machine. 

In most cases, the more you spend, the better the quality of the welding machine you will get. 

This way, it is better to invest in a reliable one that will last for a long time, even if it comes at a premium price rather than buying one that will only last for a short period.

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