Best Welder for Car Panels and Auto Body Repair
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Welding for car panels is very different from other types of welding.
This is why you need to have the right skills and use the correct set of equipment if you want to get it right.
Today, you will come across a wide variety of these devices on sale, and it helps to understand how to select the best welder for car panels out of the lot.
Here, we are going to review some of the best welders for car panels.
his way, you should confidently pick one that suits your needs and budget.
Best Welder for Car Panels Comparison Table
1. 2019 Everlast PowerMTS Pulse MIG Welder
This is the fourth generation of this digitally controlled inverter welder.
It is arguably the best welder for car panels owing to its versatility and features.
It serves as:
- An arc welder
- TIG
- MIG
in addition to other capabilities. It offers Synergy MIG, Pulse TIG, and Pulse MIG as its fundamental welding modes.
Similar welding machines do not come with the Pulse TIG and MIG modes, giving this model an advantage.
You can choose between a high-frequency touch or a lift start when using the TIG mode.
The package comes with:
- MIG gun
- Electrode holder
- TIG welding kit
- Gas hose and regulator
- Foot hose
- Tungsten electrode
Pros
- Three welding modes
- TIG can lift start or high-frequency start
- 5-year warranty
- Low cost, (relative to other auto body welders)
- Quiet operation
Cons
- Heavy unit that weighs 80 lbs (36.2 kg)
- No AC TIG welding type output
- No welding reference chart
2. Miller Electric Multimatic 220
This welder offers adjustable balance and frequency.
For the DC side, it provides pulse settings, and high-frequency starts. The unit is compact, and it weighs only 56 pounds.
Looking at the other welders produced by Miller Electric, this is their MIG welder that suits car panel welding perfectly.
Pros
- Can handle all four welding processes, i.e, MIG, TIG, Ac TIG, and stick welder
- Relatively light
- Works with either 240 or 120 Volts input
- Lift and high-frequency TIG start
- Amazing safety features
Cons
- Offers so much functionality but a premium price
3. Hobart 500559 MIG Welder
This is a compact MIG welder. It is designed to run on the 115 V regular household power supply, making it easy for anyone to use it at home.
Its operating parameters are generously set to let welders weld gauge steel of up to a quarter an inch in thickness.
This is what sets it out as a designated car panel welder. Its body is made of flux-cored steel, solid wire, and aluminum.
One advantage of this welder is its plethora of features and versatility, as you can use it to weld heavy metals like repairing chassis and regular household repairs.
Pros
- Simple to set up
- Has sufficient safety measures
- 5-year warranty
- Multipurpose welder
- An aluminum wire feeds the system
Cons
- 20% duty cycle at 90 Amps
4. Lenco Auto Body Dual Spot Welder
This welder lets you make spot welds with ease.
It is known for its ease of use as all you have to do is to press the electrode guns against the surface on the car.
The welder does the rest of the job. The solid-state circuitry controls the timing of the welds, and you do not need any wires or gas welding.
This way, there is no warping and flame to deal with.
Pros
- Flexible unit
- Has wheels for mobility
Cons
- Not ideal for beginners
- Costly for its limited application, (not necessarily a bad thing but if you are on a budget then you may want to consider another)
Frequently Asked Questions
What's the best welder for auto body?
2. Miller Electric Multimatic 220
3. Hobart 500559 MIG Welder
4. Lenco Auto Body Dual Spot Welder
What kind of welder do I need to weld body panels?
Can you use flux core to weld body panels?
Important Car Panel Welding Tips
Note that welding thin materials such as a car panel is harder compared to welding thicker ones.
You need to worry about heat distortion and metal warping that can damage the body.
If you choose any of the following for the panel, understand the various things to look out for if you want to get it right:
- Metal Inert Gas (MIG)
- Tungsten Inert Gas (TIG)
- Oxy-acetylene
- Spot welding
If you want to buy the best welder for car panels, set your budget correctly, and this depends on how often you will use the machine.
In most cases, the more you spend, the better the quality of the welding machine you will get.
This way, it is better to invest in a reliable one that will last for a long time, even if it comes at a premium price rather than buying one that will only last for a short period.
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